2009 Update ManualCopyright Shivvers Mfg. 2009First With Innovations That Last
Route the white wire along the trac- tor harness back toward the control panel. 56 Tie the white wire to the tractor har- ness with wire t
Remove the key switch from the fender cap to provide additional visibility. Unhook the black wire from the light and tie it back alo
Issue 4: The Hour Meter does not work. Note the relay provided in the kit. Remove the black and green wires connected to the hour meter. Note the
Connect the green wire from the hour meter to the 86 terminal in the relay. Connect the black wire from the hour meter to the 30 terminal i
Verify that a good connection is made, as the two connectors can be difcult to push together. Locate the 1/4” bolt used as a stop bol
After removing the bolt, place the relay over the bolt hole and reinstall the bolt. Secure it with a lock nut. Check the code light: Qu
Country Clipper Update Manual Kit # 629EE-001A Clutch Electrical Spikes Addresses protection ag
Service Bulletin 092608Products affected: Boss SR1205 mo
12345 Spike Kit #629EE-001A includes this harness/diode for insertion at the clutch wire connection to the wiring harness. Disconnect the cl
Country Clipper Update ManualKit # 629EF-001AAddresses the Hydro Drive Belt for Boss SR1200 Mowers P-1249011/08
1 1 B-2265BOX, CARDBOARD 4" X 10" X 22"2 1 B-20306 X 8 SACK3 1 F-12931/2-13 x 2" Capscrew41 F-1966 1/2-13 THIN NYLOC NUT51 629-66
235746 See parts list for Kit # 629EF-001A on previous page. Remove the engine-to-deck belt and set it aside. Remove the clutch. Cut the wir
Remove the hydro oil drain chute. Remove the hydro idler spring anchor. Remove the hydro idler. Remove the hydro pulleys. Remove the locator
Place the locator bolt and washer into the end of the pump shaft and tighten. Slide the 5.5” hydro pulley onto the pump shaft. Make sure the k
Place F-1521 1/2” washer and F-1293 1/2-13 x 2” capscrew onto 4” pulley. Place through the pulley side that has no bushing.Next step: Disassemble t
Screw an F-1966 1/2-13 thin nyloc nut onto end of bolt. Verify approx. 3 threads emerge through the nut. Screw bolt into threaded hole of id
Place the 1/4 x 3” bolt downward through this hole, then slide the spring stand-off (parts list item # 7) onto the bolt as shown in images 14 & 15
Replace the engine-to-deck belt. Reinstall the clutch; torque to 55 ft. lbs. Important: Tie the clutch wire back along the clutch stop to keep i
Country Clipper Spindle Replacement Instructionsfor“Out of Warranty Spindles”First With Innovations That Last
Remove the blade spacer. Remove the thrust washer as it falls free. Use snap ring pliers to remove snap ring from bottom of the spindl
Table of ContentsEFI Wiring KitEFI Clutch Spike KitHydro Belt Update Kit, SR1200Spindles, Out-of-Warranty RebuildFlow Meter, How to UseBelt Alignment
Remove woodruff key from bottom blade side of the spindle shaft. Remove woodruff key from top end (pulley end) of the spindle shaft. Remove
Remove the bearing from the shaft. Inspect the spindle shaft for wear or damage. Press old bearing out of the spindle housing. Inspect the
Verify that lower bearing (blade side) is completely installed in housing. If not, the snap ring will not t into the groove. Position the seal was
Reinstall the blade spacer. It should position without much pressure. Replace the woodruff key on pulley side of the spindle. Replace the gr
Country Clipper Update ManualFlow Meter Using a Flow Meter to test hydraulic pressure of hydrostatic pumps P Series Flow Test Kit, Hydro-Gear part n
Jack the mower up. Place jack stands under the mower frame. Verifytheoillterispart#H-2026 and that it is not plugged. Testoilow
Connect the pump’s return line with eitherlinefromtheowmeter. Matching lines is not important here. Remove the return line from the
Next, move Restriction Valve again toraisepressureto1100lbs. Whilethispumpreads10.5gal/min, goodpumpsmayread6-10gal/min at
Country Clipper Update ManualKit # 629EB-001AEFI WiringAddresses wiring issues among designated serial numbers of The Boss using 28 hp EFI engines
Note: Itwillnotbenecessarytobleed the hydraulic lines after the testing procedure. Relocate the plastic covers back ontotheowmeterline
Country Clipper Update ManualHydro & Deck BeltAlignment Idler Arms, Spindle Pulleys, and BeltsFirst With Innovations That Last
Proper pulley alignment is essential for proper belt travel and is key to belt life. Pulleys also must be free of obstructions, as even small deviatio
If the idler arm fastens to a tab, such as on JAZEE and JAZEE PRO models, verify the tab is not bent or angled in any way. If a belt travels at a slig
The example below shows a bent motor mount tab. This has caused the idler arm and its pulley to operate on an uneven plane. In this illustration, the
As the deck height has been lowered, the belt also becomes lower as it moves from the clutch area into the double idler. Change in level is controlle
If a belt does not travel properly while moving throughout the series of spindle pulleys, any of the deck pulleys may have become misaligned or the be
Country Clipper Update ManualInterstate BatteriesMaintenance & ChargingFirst With Innovations That Last
Battery MaintenanceAll batteries, when not in use, will need to be charged at some point in time. Below is information to help keep your batteries per
Country Clipper Update ManualPeco Grass Collection SystemsWarranty Procedures & PricingFirst With Innovations That Last
Parts List: Update Kit # 629EB-001AH-1094 Plastic PlugE-5058 Red Copper Wire #16E-5071 White Copper Wire #16E-5074 Black Copper Wire #16E-5059
COUNTRY CLIPPER WARRANTY PROCEDURESFOR PECO GRASS COLLECTION SYSTEMS 8/1/08 In an effort to process warranty claims for Country Clipper grass collecti
ThefollowingisaPECOrecommendedstockinglistforCountryClipperDistributors:EasyDumpCollectionSystem(EDBS)Part#Qty
Country Clipper Update ManualRecallJack Tools & KitsFirst With Innovations That Last
Recall Alert U.S. Consumer Product Safety Commission Office of Information and Public Affairs Washington, D.C. 20207 September 24, 2
August 13, 2008 IMPORTANT CONSUMER PRODUCT SAFETY RECALL Dear Country Clipper Distributor, This letter is regarding a safety recall of the QRS D
August 26, 2008 IMPORTANT SAFETY RECALL Re: QRS Deck Jacks and Kits Dear Country Clipper Dealer, In cooperation with the Consumer Product Safety
QuickReference Guide
Hydro GearTechnical Specifications -Integ ... Hydrostatic T ... nsoxles 0-..11 ' .. n...,.)o l od""'on 'nput Spood. • -
Kohler (Command Twin) quick reference for Country Clipper27hp 23hp 25hp 20hp 23hp 30hpCV740-0012 CV23-75613 CV730-0030 CV20-65595 CV23-75601 CV750-001
Kohler Courage Pro 27 hpBasic ArchitectureAir Cooled•90•o V-twin DesignOver Head Valve (OHV)•Aluminum Alloy w/ Cast Iron Liners•Full Pressure Lubr
3P-12452 Locate the EFI fuel lter that is tied to the engine guard (right side). Re- move the tie strap holding it in place.Issue 1: Securin
Kohler Courage Pro 27 hpSpare Parts, RecommendedPart No. Description 5+ 10+24 032 19-S Seal Oil, Front 1 225 032 06-S Seal Oil, Rear 1 225 050 34-S Fi
RANKITEM NUMBERDESCRIPTION RANKITEM NUMBERDESCRIPTION1 49065-2078 OIL FILTER 1 49065-2078 OIL FILTER2 49019-7001 FILTER-FUEL 2 49019-7001 FILTER-FUEL3
RANKITEM NUMBERDESCRIPTION1 49065-2078 OIL FILTER2 670D2016 O RING3 59071-7004 JOINT4 11013-7019 ELEMENT-AIR FILTER5 49040-7001 PUMP-FUEL6 172G0818 ST
Briggs & Stratton Engine 20hp 18.5hp 15.5hpPart Description 44K777 31Q777 386777Oil Filter 492932s 696854 492932sFuel Filter 695666 695666 691035C
Deck BeltEngine to Deck BeltHydro BeltLow-Lift BladeHi-Lift BladeFusion BladeGator BladeMulch KitD-3727-W D-3754 H-2422 H-2423 H-2430 MKJ38D-3733-W D-
2552KAJ/KAT 25 Ai2348/52/60KOJ/KOT SR355hl23Aird68ZT2800Country Clipper Model Identification CodesCommercial ModelsCanister FilterZeton Brat Engine HP
Locate the hole directly below the front arm rest hole. Pull the fuel line up and tie it in the hole with wire tie.6 Pull the tie securely,
Remove the old decal by rst removing the Hour Meter, Clutch Switch, and Key Switch. (Note the location of the Diagnostic Light; It is not in the corr
Issue: 3 Connecting the Diagnostic Light to the engine. The diagnostic light does not work. Using the white wire provided in the kit, the eng
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